Debriefing: Lessons Learned in Making Beer

Filed under: Life

Our first wort: a Columbus IPAI've brewed, or helped brew and bottle about 5 batches of beer so far this year.  It's a great activity to do with friends, while drinking the last batch you bottled, or freeing up bottles for your first batch.  There are a number of things we've learned so far that could make the process easier while ensuring a good clean batch all the way through the 4-6 week process.
  • Pre-wash all equipment! This is one of the most important time-saving tips.
  • Always consider sanitation!
  • Get take-out for dinner
  • Pre-sort bottle caps if they're printed or different colors.
  • Plan out the process and set up work stations: Bottling area, brewing area, sanitizing area
  • Make sure work areas are clear of unrelated stuff.
  • Pre-warm malt extracts, and any liquids added to the wort: it will flow better too.
  • If using a wort chiller, make a plan to reclaim the water as best you can; we're in a drought afterall.
  • Have a good bottle washing/drying system (think sanitation)
  • Suction prime pump (like a brake bleeding system)
  • Label the batches: Type, Fermentation 1 (F1), F1 Date, F1 Gravity, Fermentation 2 (F2), F2 Date, F2 Gravity
  • Always consider sanitation!
  • Use colored crates or some other rigid box to store carbonating bottles (consitancy is key here: 1 batch = 1 color)
  • Make a jig to hold the syphoning hose just above the sediment when transfering wort to bottling container
  • Use something like a thick book to tilt the bottling bucket when you get near the bottom (watch out for sediment)
  • Get a wine thief, or basting bulb for extracting samples for gravity readings
  • Get/make something to carry a full carboy
  • Keep your supplies in a central area, single container is best
  • Reusable plastic 6-pack carriers
  • Full-size, "Half barrell" 15.5 US Gal Keg, with the top cut off as a brewing kettle
  • Galvanized steel or plastic tub in sanitizing station.  Something large enough to sterilize all equipment and < 24 bottles
  • Always consider sanitation!

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